Mechanical Process Operator

We are currently recruiting for a Mechanical Process Operator to join our fantastic team here at our Tunstead Cement Plant, close to Buxton in Derbyshire. The role is easily commutable from Buxton, Macclesfield, Stockport, Dronfield, Manchester, Sheffield, Chesterfield, Leek, Stoke-on-Trent and the surrounding areas.Plant operations are 365 days, 24/7 and the role requires flexibility to ensure effective running of the plant. This is a shift position and involves, day & night working, weekend and Bank holidays and being on call if required.Main ResponsibilitiesThe Mechanical Process Operator will report directly to the Shift Manager and will be a key member of the Cement plant shift team. You will monitor the automated performance of the pre-heater, kiln feeder, rotary kiln burner, calciner, exhaust gases, emissions and cooler processes by using the on-site FLS and TDM systems to interact and manipulate the process in order to ensure production of cement is maximised and consistently remains within specifications such as quality, environmental and British/European standards.You will be working as part of a team in managing day to day blockage, housekeeping and general maintenance/production issues, additional to this you will be involved with first line maintenance support to assist shift in the safe production of cement.ResponsibilitiesComply with all safety and environmental regulations. Lock out in case of emergencies, manage first level emergenciesCarry out maintenance duties on shift as requiredAdherence to site and Company H&S rules and proceduresEnsure that housekeeping of the plant is in accordance with standards and report poor housekeeping practicesDrive mobile plant; Shovel, Cranes, FLT and telehandler vehiclesReview equipment and production conditions in accordance with job plansMonitor, report and record any incident, abnormality or deviation based on an appropriate checklist with taking immediate corrective actions when and where possibleFirst Level Inspections according to the schedule along with systematically inspecting and monitoring plant equipment in designated area and accurately report abnormalitiesSupport Root Cause Analysis and propose improvement actionsEnsure lubrication levels of machines are in accordance with manufacturer's specificationsCarry out accurate stock measurements safely and report to the production Shift Supervisor and CRO, ensure additives and raw materials are available at the designed areas and in correct quantityManually start standby equipment and ensure they operate properly or stop equipment and report any abnormality according to working proceduresProvide assistance to mechanical and electrical areas where assistance would provide the greatest contribution to achieving the shift team targets/goalsResponsible for ensuring that log sheets are accurately updated, maintained and stored as requiredTo be successful in this role the ideal candidate for the position of Mechanical Process Operator you will have experience and knowledge of:ESSENTIAL Experience and/or QualificationsLevel 3 Apprentice trained or ONC/NVQ Level 3 in Mechanical or Electrical Engineering would prove highly beneficial; although not essential, as QBE (Qualified by Experience) is essential in this roleRelevant experience in a similar heavy industrial / Chemical plant environment would prove highly beneficialWorking knowledge of production processes and analysisWorking knowledge of and commitment to H&S and Environmental policiesAble to actively identify and implement site and process improvementsAn analytical mind with driving cost savings that will benefit the companyHigh level of operational IT use of all Microsoft and excel packagesIn addition to this role we also offer an extensive range of career development opportunities and industry-leading rewards, incentives and benefits including:Bonus schemeEnhanced holiday entitlementContributory pension schemeAccess to the Tarmac Reward website with discounts on retailers, holidays, etc.Access to our Employee Assistance helpline for free and confidential adviceAccess to join our Employee Communities (employee networks) we currently have nine communities inc.(REACH) Religious, Ethnic, Cultural Heritage, LGBTQ+, Parents & carers, Ability, Wellbeing, Female voice and menopauseTraining and development opportunitiesInterested? Why not click here to find out more? Go on... are you ready to build your future?Tarmac, a CRH company, is an equal opportunity employer. We are committed to creating an inclusive work environment for all employees and actively encourage applications from all sectors of the community.Please click on the apply button to complete your application.Occasionally we receive a large volume of applications for our roles and when this happens we sometimes bring the published closing date forward, so please apply promptly to avoid disappointment.#Tarmac #TarmacCareersTarmac Trading LimitedJBRP1_UKTJ

Created: 2025-10-29